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The thirst for continual improvement in producing the high quality yarns, has
led to various quality monitoring and assurance strategies.
The quality is monitored from Raw material, process parameters, work
methods and practices to finished and packed products. Everyone is trained
in respective roles regarding the practices to assure consistent quality.
The Total Employees Involvement (TEI) initiatives ensure complete
engagement and commitment towards the product quality in every aspect.
Kaizen is a TQM tool that bestows greater empowerment on individuals
within the labour force, thereby ensuring continuous improvement in
quality and productivity. ACSEN Tex has successfully implemented
Kaizen within the company .
At ACSEN Tex, quality is a habit. Numerous measures are implemented
to manufacture consistent quality products. Due care is taken at every
stage, from cotton to final product, to ensure that all requirements of
the customers are met.
Each bale is tested for the fibre characteristics at our HVI lab and BIAS software is used to choose and arrange the bales so as to maintain uniform spinning coefficient in all the mixing.
Manual picking of all contaminants is carried out carefully under strict supervision.
The manually picked cotton is again screened by contamination clearer for any remnant contamination.
The quality assurance lab with UT4, strength tester, twist tester, trash separator wrap reels, etc., guarantees parametric process and quality augmentation..
The data from Autoconers are monitored at regular intervals to observe and enhance the process control loop and prevent any setbacks.
All Autoconers are fitted with contamination clearers, which ensures near contamination-free yarn.
Each cone undergoes a thorough UV check for shade variation, flower effects and other defects.